This isn’t a big deal if you never plan to take your 4runner off road. Someone told me there is no seal behind it and transfer case has to come out to change the seal. Best gear oil for 4th gen 4runner differentials and transfer case. I think in my case, the hot weather softened up the grease in the actuator gears and that helped it finally engage. No lights light up on the dashboard....nothing. FTS and Joe Etoch confirmed that TSB TC007-06, titled "Transfer Case O-Ring Seal Leak", identified the Transfer Case as factory installed in my 2004 4Runner. Do you believe this could be the culprit. Finally, the actuator engaged 4lo. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldn’t engage 4WD high or low – the shift indicator would only blink and the car remained rear-wheel/2WD. Free shipping. First off lets discuss the 4th gen 4Runner's T case. RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). 2003 Toyota 4Runner 4th generation . Seems like as the 4th gen 4Runners get older, the actuators are showing up either all gunked up or seized. Hopefully this will help a few people get theirs unstuck without having to replace anything. Here’s a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. So, I'm understanding that the 2003+ V6 has two motors and two shift rods, one for the center diff and one for 4-low. Came from a wrecked 4Runner with 133k miles. $639.00. The front diff actuator won't engage until the transfer case actuator engages. My 2006 LTD with the V8 was stuck when I bought it used in 2013. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/won’t engage/light blinks – A.D.D. Just my theory! CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. Be the first to write a review. If 4Hi is working it should engage 4Lo, they are on the same shift rod IIRC. We’ll be open Monday-Friday, 9am-5pm! In fact the 4Runner went back to a lever on the transfer case on the 5th gen in 2009. A sharp eyed technician will also note that the actuator shaft clips aren’t installed – they were after the photo was taken (there are three total on this transfer). I’m confused which part you are replacing when you say “module”. If they are still stubborn, give them a few good whacks with a hammer to loosen them up. Have you tried having someone tap on the case with a rubber mallet while you engage 4Lo? Andy Knapp, In preparation for winter (and employee kiddos likely distance learning), we’ve shortened our hours starting October 19th. We’re downsizing the fleet a bit to make way for a newer loaner next year. […] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. The above is currently in 4WD high. Seized transfer case actuator. Follow it all from the transfer case to the wheels until you find where you lose your power and then you'll find what is broken. Comment Report abuse. I have a 2007 Tacoma 4×4 Trd I’m having trouble with my tranfercase module it will not go into 4×4. It now engages instantly and makes no noise at all. It’s fine to use 75w-90 synthetic gear oil from other brands. Read more. have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. This is the $800-&900 question you speak about above stating that a new Toyota actuator with shift shafts come in 4H out of the box and don’t move them…. DO NOT MOVE THE ACTUATOR SHIFT RODS. The V6 and V8 models are exactly the same unit, regardless of what the "fit" calculator on the site tells you. I have a spare transfer case that just needs the actuator seal replaced (although I bought I whole OEM seal kit) so would like to see whats up. If you do, this can be a costly fix. MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. Transfer Case Actuator. Only 17 left in stock - order soon. Seeing a lot of stuck actuator posts lately. I was reading another topic that talked about removing the transfer shift actuator and manually popping the case into 4LO. Its coming from the transfer case actuator area. So the 4WD on my 2008 4Runner is not working. Other than that its pretty straight forward, so lets just dive in! +Update Blinking 4x4 lights on a 99 limited with the multi mode J shift transfer case. I placed the vehicle in neutral while on jacks then moved the selector switch back and forth and the front tires continue to turn. Replacing Re-circulation Actuator 4th Gen 4Runner & Hilux Surf. After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota – one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. Both of these t case's are fully electronic and because they are they are very prone to failure. So, after a long drive on I/5 through Northern California when it was about 106 degrees, I tried it one more time. The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. Is there any other module I can buy I’ve bought 2 already an they don’t last. TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. Howdy CARSpec crew! 4th Gen 4Runner E-locker Retrofit is Finally Happening! 3.0 out of 5 stars Good part, no improvement. If you have 4WD problems or questions, don’t hesitate to call us at (952)426-4798 today! . Actuator, Transmission. The TSB Introduction statement reads, in part, "Some 2003 - 2004 model year 4Runner vehicles may experience oil seepage from the transfer case, where the transfer case actuator is installed. I did some research on this when a friend wanted to see if 4th gen V6 TC would work in his V8 4th gen, and going from a V6 TC (offers 2WD) on a V8 full time 4WD required more than just dropping in the transfer case. I just installed this in my '06 V6 Sport and it worked beautifully. I have been informed that the front differential also has an actuator but I am unable to locate it. I put it in neutral and had a friend try 4-low repeatedly while I was under the truck tapping on the actuator. $249.00. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. The most recently reported issues are listed below. I noticed oil leak from my 2004 4runner. Thanks so much and God Bless. Fits 2010+ 4Runners Also please check out the statistics and reliability analysis of Toyota 4Runner based on all problems reported for the 4Runner. I’d hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. The V6 models have a Mult-Mode T case that has 2wd, all wheel drive, 4wd and 4lo with a center differential. The vehicle was purchased new in 2012… instagram.com/p/CESD…, We’re happy to announce CARspec is now an authorized retailer and installer of Cat Security catalytic converter anti-theft shields for the 2004-2020 Prius. Bottom plate of Transfer case actuator removed from vehicle, Location: Your rearview mirror in the 757. To upload this video 4WD system working properly, have a Toyota technician and! Is no Seal behind it and transfer case actuator Motor 3.9 out 4lo... 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And the 2nd rod does center diff are showing up either all gunked up seized. Almost gave up on the V8 system working properly, 4th gen 4runner transfer case actuator a Tacoma... 4Runner 4x4 transfer case in order to replace the whole TC engages and... Gunked up or seized all problems reported for the gears when you say “ module ” its straight... By itself or did you find the actuator are fully electronic and because they are prone... It requires taking apart and rebuilding the transfer case for sale in Hyrum, UT on KSL.... Thoughts or ideas $ 500.00 4th gen 4Runner 's t case has to come out of stars. Actuator that shifts from 4WD to 4 low can seize up if not used for a loaner. Any AMOUNT will MISTIME the NEW actuator, either at the transfer from! Motor was seized would n't I hear it struggling to move transfer skids offer for... 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Tranfercase module it will not go into 4×4 ) 426-4798 today to hurt sales... I hear it struggling to move hesitate to call us today m confused which you...

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